DC-EASTHealthyEast coast DC
Primary fulfillment with bin-level accuracy, wave picking, and ATP that updates as soon as putaway closes.
62k SKUsWarehouse ops · ATP · channel sync
Zupitrix builds inventory management and WMS-connected systems with real-time ATP, multi-warehouse truth, Shopify/ERP sync, and safety-stock rules that stop oversells before they hit checkout — so ops, finance, and channels share one sellable quantity.
Network
DCs, 3PLs, backrooms, and dark stores share a single availability model — so omnichannel channels sell what each node can actually ship, with allocation that respects SLA, cost, and safety stock.
DC-EASTHealthyPrimary fulfillment with bin-level accuracy, wave picking, and ATP that updates as soon as putaway closes.
62k SKUs3PL-NWSyncingASN receiving and SLA-backed ship confirmations that feed the same availability model as owned DCs.
18k SKUsSTORE-04LiveBOPIS and ship-from-store with soft locks at POS and web so floor stock is never double-sold.
4.2k SKUsDARK-02Peak readySame-day radius inventory with tighter safety buffers and faster reservation timeouts.
1.1k SKUsHow Zupitrix solves it
Multi-warehouse oversells are an engineering problem: competing sources of truth, laggy 3PL feeds, and channel publishes that race each other. Here is how we wire the network so every node stays honest under load.
Every DC, 3PL, backroom, and dark store writes to the same on-hand / allocated / reserved / safety-stock model — so checkout never invents a second inventory number.
PostgreSQL · audit ledgerASN receives, putaway closes, pick confirms, and 3PL feeds land as idempotent events with location keys — ghost stock cannot enter ATP from a lagged CSV.
Kafka · version stampsOrders route to the best live node by ship promise, cost-to-serve, and buffer rules — BOPIS soft-locks store stock while DCs keep wave capacity for ship-from-warehouse.
Rules engine · Redis locksShopify, marketplaces, and POS consume one ATP feed with per-channel buffers. Soft lock at cart, hard commit on payment — two nodes cannot sell the same unit under peak.
Webhooks · TTL reservationsFloor truth
Bin locations, holds, and transfers stay tied to sellable quantity — not a spreadsheet that drifts after every promo.
Cycle counts and directed putaway keep location truth tied to sellable ATP — not a nightly batch that drifts.
99.8% accuracySize/color and lot/serial tracking without exploding channel catalogs or losing ATP per variant.
99.4% accuracyQuality holds remove units from ATP instantly across every channel the moment QA flags them.
100% accuracyIn-transit stock is promised only after lead-time and receive windows — never while it is still on the truck.
99.1% accuracyHow Zupitrix solves it
Floor truth fails when bins, variants, holds, and transfers live outside the sellable ledger. Here is how we wire aisle-level accuracy so channel ATP matches what is actually on the shelf.
Every unit lives on a bin/aisle key in the ledger. Cycle counts and putaway close against that key so ATP moves with the pallet — not a warehouse-wide guess after promo spikes.
Bin IDs · directed putawaySize/color and lot/serial sit as inventory dimensions under one parent SKU. Channels publish the right sellable matrix while WMS keeps lot quarantine out of ATP.
SKU matrix · lot/serialQA and damage holds flip a status flag that zeros channel ATP in the same event path as receiving — no waiting for a nightly feed to pull bad units off the PDP.
Hold events · channel revokeTransfer stock is tagged in-transit with lead-time windows. Promise logic only unlocks sellable qty after the receive scan — never while inventory is still on the truck.
Transfer states · receive gatesReceiving
Scan inbound against expected receipts; flag short/over before putaway so ghost units never enter ATP.
Directed locations update on-hand and free ATP for the right node the moment the bin scan closes.
Blind or guided counts reconcile variances with audit trails ops and finance can both trust.
Pick/pack scans decrement allocated stock and release channel holds without waiting for a nightly job.
How Zupitrix solves it
Receiving fails when scans are offline paperwork. We wire ASN match, putaway, cycle count, and ship confirm as ledger events so stock is honest before the next cart locks a unit.
Inbound scans validate against expected lines and quantities before putaway. Shorts, overs, and unknown SKUs land in exception queues — ghost units never open ATP.
ASN APIs · exception queuesPutaway and ship-confirm scans emit idempotent events with bin and shipment keys. On-hand and allocated qty move in the same path checkout reads — no nightly batch lag.
Barcode events · KafkaBlind or guided counts write adjustments with who/when/why. Finance and ops share one variance trail; channel ATP only moves after the count posts, not mid-aisle.
Count APIs · audit ledgerShip confirm decrements allocation and clears soft locks so channels free capacity for the next order in seconds — not after an ERP overnight close.
Ship confirm · lock releaseIntegrations
Event-driven maps between WMS, ERP, Shopify, and marketplaces — with conflict rules when systems disagree, so oversell prevention holds under peak load.
Planning
Orders, velocity, and promo calendars feed short-horizon forecasts per SKU-node — not a single warehouse average.
Service-level targets and lead-time variance set buffers that protect omnichannel availability without overbuying.
Min/max and PO suggestions surface before stockouts — not after the PDP goes gray and ads keep spending.
Ops
From reservation to reconcile — inventory moves with the order, and exceptions surface before customers notice.
Soft lock ATP at cart or payment intent.
Route to the best node by SLA and cost.
Wave or order-based tasks with scan confirmation.
Cartonization and label print tied to the shipment.
Carrier handoff releases inventory and updates channels.
Returns and adjustments close the loop in ERP.
Stack & tooling
Commerce platforms, data stores, messaging, search, and typed services that keep ATP honest from bin scan to channel publish.
Channel inventory, location ATP, and order reservations wired into a shared availability core.
Enterprise catalog and multi-source inventory sync with conflict-safe stock updates.
Transactional stock ledgers, reservations, and audit history for every ATP change.
Sub-second reservation locks and channel ATP caches under peak checkout load.
Event streams for WMS receiving, ERP adjustments, and channel stock publishes.
Reproducible workers for sync jobs, scanners, and allocation services.
Scalable compute, queues, and storage for multi-node inventory workloads.
Fast SKU-node lookup, exception search, and ATP queries across large catalogs.
Reservation, allocation, and sync workers with idempotent handlers and typed stock events.
Typed SKU-node models, reservation state machines, and API contracts ops and commerce share.
Precise ATP and allocation queries for storefronts and ops UIs without over-fetching stock payloads.
Technical perspective
We do not bolt a sync job onto three systems and hope. Zupitrix designs an availability core, wires WMS and ERP as event producers, publishes ATP to commerce channels, and hardens reservation locks for sale day — with audit trails when anything disagrees.
A single sellable quantity model per SKU-node-channel — on-hand, allocated, reserved, in-transit, and safety stock — with soft locks at cart and hard commits on payment so two channels cannot spend the same unit.
Receiving, putaway, pick, pack, and ship confirmations stream into the core. Scan validation and ASN matching update truth before the next sales wave — not in a nightly CSV.
Shopify, Magento, marketplaces, and POS consume the same ATP feed. Channel buffers and publish cadence keep storefronts honest under flash traffic without hammering the warehouse system of record.
Adjustments, returns, and cycle counts close the loop with ERP. Dashboards surface ghost stock, open exceptions, and stockout risk so planners act before customers see a broken promise.
Where we add leverage
From SKU-node modeling to sale-day reservation load tests — concrete engineering ownership so ops, finance, and channels share one sellable number.
We define SKU, location, lot/serial, and channel pools first — then map WMS and ERP fields to that model so sync does not invent a fourth source of truth.
Redis-backed soft locks, TTL expiry, and payment-commit paths stop race conditions when two carts hit the same SKU in the same second.
WMS and ERP events carry keys and version stamps. Retries never double-allocate; out-of-order messages reconcile with clear conflict rules.
Safety stock, channel buffers, and lead-time offsets are configuration — not one-off scripts — so promotions and new marketplaces inherit the same guards.
Exception queues, ATP drift alerts, sync lag, and stockout forecasts land where warehouse and merchandising teams already work.
You keep repos, cloud, and admin. We document sync maps, failure modes, and day-two playbooks so Zupitrix is a partner — not the only person who understands the ledger.
Integration map
Zupitrix sequences WMS, ERP, commerce, marketplaces, 3PL, and POS before UI polish. Each connection has an owner, a contract, and a failure mode — so Black Friday is a traffic problem, not a surprise sync problem.
Events → coreLedger ↔ coreATP → channelsBuffered publishASN → coreLocks ↔ ATPZupitrix role
Zupitrix engineers the full inventory stack: availability core, WMS event pipelines, channel publish, ERP reconciliation, and the locks that prevent oversells. We own architecture, implementation, load-tested reservation paths, and ops handoff — so floor counts and storefront ATP stay the same number under peak load.
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